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When Should a Check Valve Not Be Used?
2025-09-26

Have you ever encountered repeated fluid shocks, frequent valve cycling, or excessive noise in your pipeline system? If a check valve is not selected properly, issues such as leakage, valve damage, or fluid hammer can occur. While check valves are effective at preventing backflow, they are not suitable for all operating conditions. The following cases require special attention:

 

High-frequency opening and closing conditions

Check valves rely on the disc or flap to close automatically. If the medium in the pipeline flows frequently or the valve cycles too often, impact, water hammer, or vibration may occur, shortening the valve’s service life. In such cases, consider using spring-loaded or damped check valves, or even other valve types better suited to the application.

 

High-viscosity fluids or media with solid particles

Thick fluids or those containing solids can prevent the valve disc from closing fully, increasing the risk of leakage. For slurries, mud, or liquids with a high concentration of particles, specialized valves or additional filtration equipment should be used instead.

 

High-pressure systems

In high-pressure applications, the valve disc is subject to strong impacts and repeated collisions, which can cause wear on the sealing surfaces or structural damage. For such environments, more robust backflow prevention solutions should be considered.

 

Systems Sensitive to Pressure or Flow Variations

When a check valve closes, it may cause pressure loss or flow fluctuations. If the system is highly sensitive to such variations, careful evaluation of the valve type and installation location is required to avoid negative impacts on overall pipeline performance.

 

Conclusion

A check valve is an essential device for preventing backflow, but it should be used with caution in certain operating conditions such as high-frequency cycling, high-viscosity fluids, high-pressure systems, or applications sensitive to flow variations. By properly assessing the pipeline operating conditions and fluid characteristics, you can ensure the check valve performs at its best, extends service life, and reduces maintenance costs.

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